.Decorating:
Bay-Sports
Mfg. Inc. uses latest cup ink holding tampo machines, doctored surface cleaning
ink well tampo machines and silk screen machines. Silk screen machines
are needed to decorate large surfaces.
PAD PRINTING
PROCESS
Pad printing is an indirect photogravure process. An image is etched
into a flat printing plate and ink is flooded and doctored across the surface leaving
ink only in the etch. A silicon rubber pad then presses down onto the etched
plate and picks up the ink.
The image is now on the surface of the pad, which presses down onto the product
to be printed and releases the ink as a clean film. Almost all materials can be
printed and due to the flexibility of the pads uneven, curved and awkward
shaped surfaces can be printed.
Assembly:
3 final assembly lines are equipped with pneumatic and ultasonic presses,
and other tools needed to be able to assemble any kind of products. These lines
are able to assemble 20.000 to 42.000 items per day depending on the complexity
of these products.
Ultrasonic (High Frequency) Welding
To
melt 2 plastic parts together without using chemicals such as solvents
or heat bonding, ultrasonic welding is the cleanest, fastest and safest
method.
How does it work?
Ultrasonic or high frequency welding is a mature technology that has been developed more than 50 years ago.
High
frequency electrical energy is transformed into high frequency
mechanical energy.This mechanical energy creates a vertical movement of
more than 15.000 cycles per second.
When this vibrating motion is
transferred under pressure onto 2 plastic parts, frictional heat is
created at the joints between these parts. This frictional heat causes
the molecules to move, to get hot and to bind together.
Tool room:
5 experienced technicians are modifying, maintaining and repairing around
120 injection molds, which are needed to produce items customers are ordering
repeatedly.
2 EDM machines, 2 drilling machines, 1 lathe machine, 2 milling machines,
1 flat surface grinder, 1 round surface grinder, are allowing to do all the
work so that no
interruptions of production will happen.
Quality:
Bay-Sports Mfg. Inc. success is due to the high quality standard of every single shipped product. We
have achieved total customer satisfaction. Only for this reason one of our
largest customers is with us since 19 years. How could we do this? By attaching
10 % of our workforce to 3 quality departments. Incoming Quality Control: all
components from very carefully selected and permanently controlled suppliers
are checked before being accepted for production. Quality Control in each
production department: no component can be released from one department to the
next one without being checked and approved by the QC department. Quality
Assurance: finished products are checked following standards before beeing allowed to be shipped. All products are tested following the strictest international
standards. Most employees are working with us for more than 13 years. Still all
employees undergo trainings to be aware of new technics and procedures.
These efforts and expenses are necessary investments to keep Bay-Sports Mfg. Inc. most competitive.
Contact Us:
Hi, I am Julie! Please contact me, I will be happy to answer your
questions!
Tel: +63 74 4473311, Tel: +63 74 4473421 Fax: +63 74 4473313
Skype: sales-bay-sports
For
arrangements, please contact us via e-mail or by faxing us the form below.
